Custom Race Medals & 5K Finisher Ribbons

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Custom Race Medals for Inflatable 5K & Fun Run Finishers

Description :

Substantial weighted presence with athletic drop-impact durability. High-pressure die-cast from high-density Zamak 3 zinc alloy (6.6-6.7 g/cm³) across a generous 3.25″ × 2.95″ (82.5 mm × 75.0 mm) contour. A solid 4.0 mm (0.157″) profile core delivers an authentic 115g to 135g weighted drape that stays stable against race bibs during 5K sprints and finish-line ceremonies without curling or denting upon pavement drops.
Hand-buffed antique silver finish with recessed soft enamel protection. Finished in galvanic antique silver with directional mechanical brush graining and oxidized shadow recesses that resist sweat fingerprints and outdoor glare. Recessed channels are filled with multi-color industrial soft enamel (lime green, neon coral pink, navy blue) baked at 160°C and shielded by 0.4 mm metal barrier rims to eliminate chipping during mass transit.
Rapid 2-4 working hours 3D proofs and 2-year free die retention. Receive fully dimensioned 3D CAD technical proofs showing exact draft angles and enamel depth within 2 to 4 working hours. Your dedicated steel tooling is cataloged in climate-controlled storage for 2 full years with $0.00 die fees on future event reorders.

Base Material & Metallurgy	High-Density Die-Cast Zamak 3 (6.6-6.7 g/cm³)
Finished Dimensions & Weight	3.25″ × 2.95″ × 0.157″ (82.5 mm × 75.0 mm × 4.0 mm) / 115 g ~ 135 g
Plating & Color Fill	Antique Silver Pewter w/ 3-Color Recessed Soft Enamel
Neck Ribbon Specification	1.5″ × 34″ (38 mm × 864 mm) Sublimated V-Neck Ribbon w/ Box-X Stitching
Engineering Verification	ASTM B117 48h NSS Salt Spray & OEKO-TEX Standard 100 Ribbon
Production Lead Time & MOQ	100 pcs MOQ / 10-12 days sample / 16-18 days mass run

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Product Description:

Product Specifications & Custom Craftsmanship Overview

Specification & Benchmark	Gold Valley Direct-Factory Standard
Base Material & Density	High-pressure die-cast Zamak 3 zinc alloy (6.6-6.7 g/cm³) Explore Custom Sports Medals Collection
Profile Geometry & Dimensions	3.25″ × 2.95″ × 0.157″ (82.5 mm × 75.0 mm × 4.0 mm) die-cut irregular contour
Tooling & Part Tolerances	CNC steel cavity tolerance ±0.03 mm (±0.0012″) / Overall finished profile ±0.10 mm (±0.0039″)
Surface Electroplating	Galvanic antique silver/pewter with recessed black oxidation and manual wire-wheel brushing
Enamel Formulation	Triple-shade industrial soft enamel (lime green, neon coral pink, navy blue) baked at 160°C
Protective Clear Coat	Thermally baked acrylic protective clear coat (8-12 μm thickness, 3H pencil hardness)
Hanging Slot Structure	Integrated cast-in 38 mm flat ribbon slot with R ≥ 0.6 mm chamfered edges to prevent fabric fraying
Neck Ribbon Assembly	1.5″ (38 mm) 300D dense polyester double-sided dye-sublimation lanyard with reinforced Box-X seam
Corrosion & Tensile Ratings	ASTM B117 48h neutral salt spray / ISO 3160-2 synthetic sweat / Ribbon seam tensile rating ≥ 250 N
Environmental Compliance	CPSIA Pb ≤ 90 ppm / RoHS / OEKO-TEX Standard 100 Class I certified ribbon textiles

Die-Cast Zamak 3 Soft Enamel vs. Stamped Brass Hard Enamel

Selecting the optimal metallurgical approach for mass running events requires balancing multi-level 3D sculptural freedom, vibrant contrasting colors, and production economics across high runner headcounts.

• Die-Cast Zamak 3 Soft Enamel (Featured)

Best for: 5K fun runs, obstacle course races, youth track meets, and large-scale community marathons requiring dynamic 3D contours and vivid color blocking.

Sculptural freedom and thick profile heft: Hot-chamber Zamak 3 injection fills intricate multi-tiered lettering and irregular outer contours at 4.0 mm thickness without stamping tonnage constraints.
Recessed color protection: Vibrant soft enamel pigments cure into sunken metal bays separated by raised antique ridges that prevent surface abrasion when medals knock together at the finish line.
Cost efficiency at volume scale: Multi-cavity steel die tooling reduces unit production costs on 500 to 10,000+ piece runs, freeing organizer budgets for upgraded 38 mm sublimated neck ribbons.

• Stamped H65 Brass Synthetic Hard Enamel

Best for: Tier-1 international marathons, elite championship podium medals, and institutional military insignia demanding stone-polished glass-flat surfaces.

Mirror-flat planar finish: Hand-stoned Carborundum grinding creates a flush surface where metallic containment wires and hardened resin sit on an identical optical plane.
High-density metallurgical feel: H65 brass (8.5 g/cm³) provides an acoustic metallic ring and concentrated density ideal for traditional round medallions Personalized Award Medals.
Rigid geometric boundaries: Best suited for shallow 2D geometry under 2.5 mm thickness due to coining tonnage limits on larger outer shapes.

💡 Practical Craft Selection Tip: Choose Die-Cast Zamak 3 with soft enamel when your race emblem features bold typographic layers, multi-color pop palettes, and custom perimeter cuts. Reserve Stamped Brass hard enamel for formal prestige championships where a jewelry-grade mirror polish outweighs 3D sculpting complexity.

Category-Specific Feature & Hardware Variations

38 mm Full-Color Sublimated V-Neck Ribbon

Default Specification

Dual-sided 220°C gas-permeation dye-sublimation on 300D dense polyester; delivers razor-sharp graphic reproduction, zero crocking onto sweaty runner jerseys, and seamless V-neck drape.

25 mm / 30 mm Solid Woven Grosgrain Ribbon

Minimalist Classic Option

Textured ribbed polyester weave in classic tournament colors (navy, royal blue, crimson, emerald); lightweight and economical for school track meets and multi-tier age-bracket awards.

Quick-Release Safety Breakaway Clasp

Youth & Obstacle Course Safe

Ergonomic polypropylene safety buckle that detaches automatically under 25 N to 40 N tensile pull loads, compliant with EN 14682 standards to prevent snagging on trails and obstacles.

Heavy-Duty Box-X Industrial Seam

Default Structural Stitching

Automated dual-pass rectangular perimeter stitch with cross-diagonal box reinforcing; secures ribbon to cast loops with verified tensile pull ratings exceeding 250 N (25.5 kgf).

Integrated Flat Cast-In Ribbon Slot

Standard Die Geometry

Die-cast directly into the Zamak 3 body with 2.2 mm structural wall thickness; inner cavity is barrel-tumbled and edge-radiused to eliminate fabric friction and premature ribbon tearing.

Detachable Jump Ring & Snap Swivel Hook

Modular Presentation Option

Electroplated spring-steel snap hook and heavy gauge split jump ring allowing runners to detach medals from ribbons for wall plaque or shadowbox frame display post-race.

Special Finishes & Advanced Compounding Effects

Process / Effect	Technical Formulation & Appearance	Best Applications
Galvanic Antique Silver / Pewter (Featured)	Acid-copper barrier layer followed by nickel-tin plating, recessed chemical oxidation, and directional hand wire-wheel buffing; eliminates harsh glare in outdoor finish-line photography while masking micro-abrasions.	5K fun runs, mud runs, obstacle courses, and youth sports events requiring high-contrast legibility.
Galvanic Antique Bronze & Copper	Heavy sulfide darkening bath with high-spot linen wheel relieving; reveals deep chocolate undertones beneath warm metallic peaks for classic 2nd and 3rd place athletic distinctions.	Regional athletic tournaments, age-category bracket divisions, and cross-country championships.
Mirror-Polished Bright Gold & Nickel	Multi-stage manual buffing followed by bright electroplating and sealed under high-gloss baked clear lacquer; reflects vibrant ambient light for podium ceremonies.	1st place championship awards, corporate sports banquets, and major city marathon division winners.
Dual-Plated Antique Silver & Matte Black	Selective liquid masking followed by two-stage galvanic baths; creates dramatic visual demarcation between perimeter framework and center race emblems.	Premium ultra-marathon finisher medallions and commemorative 10th anniversary milestone events.

Every finished electroplated batch undergoes strict adhesion cross-hatch testing and synthetic perspiration immersion Discover our complete surface finishing and electroplating standards.

Retail Presentation & Archival Packaging Solutions

Individual Sealed Polybag
(Included Default)Crystal-clear 60 μm virgin polyethylene sleeve with anti-static treatment; prevents transit scuffing while maintaining lightweight shipping efficiency for bulk race pack distribution.

Custom Full-Color Backing Card
(Retail Peg Upgrade)350 gsm high-density coated art paper printed with race course maps, sponsor branding, and timing barcode; fitted with euro-slot punch for expo merchandise racks.

Floating Frame Acrylic Display Case
(Archival Display Upgrade)High-transparency ABS frame with dual ultra-flexible TPU membrane windows that suspend the medal in mid-air; ideal for VIP sponsor gifting and elite age-group champions.

Hinged Velvet Presentation Box
(Executive Gift Presentation)Sturdy wooden-core clamshell box wrapped in rich royal blue or black velvet with custom interior molded recess and gold foil hot-stamped satin inner lid liner.

Four packaging styles

From Concept to Creation: Direct-Factory Production & Quality Assurance

1. High-Speed 3D CNC Toolpath Engraving	Master steel dies are carved on 5-axis CNC machining centers running high-precision micro-milling passes, translating vectorized artwork into precise ±0.03 mm cavity depths and draft angles.
2. Hot-Chamber High-Pressure Die Casting	Zamak 3 zinc alloy is melted at 420°C and injected under 36-ton pressure to fill narrow lettering channels and solid 4.0 mm core walls with zero interior porosity.
3. Mechanical Deburring & Slot Radiusing	Cast medals enter vibratory ceramic media tumblers to deburr perimeter flash and radius the ribbon slot walls (R ≥ 0.6 mm) to prevent fabric chafing.
4. Galvanic Antique Electroplating & Relieving	Racked medals pass through alkaline cleaning, copper strike, and antique silver baths, followed by manual directional wheel relieving to highlight raised typography.
5. Multi-Color Precision Soft Enamel Dispensing	Computer-metered pneumatic needles dispense vibrant lime green, neon pink, and navy blue liquid enamel into recessed pockets, cured at 160°C for permanent color locking.
6. Box-X Ribbon Stitching & 8-Gate Inspection	OEKO-TEX sublimated ribbons are aligned to the cast slot and joined via automated Box-X stitchers before passing 100% visual and 250 N tensile pull testing.

Director of Quality & Engineering, Gold Valley Manufacturing: Every production run of custom race medals is audited against our 8-gate manufacturing standard, from spectrographic Zamak 3 ingot verification to calibrated 250 N ribbon seam tensile proofing. Our direct Dongguan facility maintains operational compliance with Disney FAMA (Facility ID: FAC-086164) and NBCUniversal technical audits, ensuring zero chemical toxicity and on-time shipment for global race days.

[RFQ] Sourcing Spec Sheet (Copy-Paste for Your RFQ)

Paste the baseline below straight into your request for quotation, or contact our engineering team for an itemized factory quotation within 2 to 4 working hours:

• Base Metallurgy & Density: Zamak 3 High-Pressure Die-Cast Zinc Alloy (6.6-6.7 g/cm³)

• Outer Dimensions & Thickness: 3.25″ × 2.95″ × 0.157″ (82.5 mm × 75.0 mm × 4.0 mm) ±0.10 mm (±0.0039″)

• Tooling Engraving Precision: High-Speed CNC Steel Cavity Tolerance ±0.03 mm (±0.0012″)

• Surface Finish & Color Fill: Galvanic Antique Silver w/ 3-Color Baked Soft Enamel (Recessed 0.4 mm)

• Protective Surface Barrier: Thermally Baked Acrylic Protective Clear Coat (8-12 μm, 3H Hardness)

• Neck Ribbon & Attachment: 1.5″ × 34″ (38 mm × 864 mm) Sublimated Polyester w/ Box-X Seam (Pull ≥ 250 N)

• Safety & Chemical Standards: ASTM B117 48h NSS / OEKO-TEX 100 Class I / CPSIA Pb ≤ 90 ppm / RoHS

*All production runs include calibrated digital micrometers, spectrophotometer color matching, and free physical master archive samples retained for repeat event cycles.*

Custom Race Medals: Ordering & Production FAQ

What is the minimum order quantity (MOQ) for custom race medals?

A: Our production standard begins at 100 pieces per custom mold design, making it accessible for local 5K community races, club meets, and inaugural corporate runs. For established events with 300, 1,000, or 5,000+ runners, volume tiered pricing applies automatically with compounding per-unit economies on both die casting and dye-sublimated neck ribbons.

How quickly will we receive 3D engineering proofs, and can we revise colors?

A: Upon receiving your vector graphic (AI, EPS, PDF, or high-res raster), our technical team returns fully rendered 3D CAD proofs within 2 to 4 working hours. Proofs clearly annotate dimensional thicknesses, Pantone PMS color matches, metal plating finishes, and ribbon graphic layout. Design revisions are processed same-day until your race committee formally signs off.

How durable is the antique silver plating against sweat and rain on race day?

A: Our race medals undergo electroplated nickel-tin antique silver deposition sealed under a baked acrylic protective clear coat (8-12 μm thickness). This protective barrier passes ASTM B117 48-hour neutral salt spray and ISO 3160-2 synthetic human sweat immersion without green oxidation, corrosion, or enamel flaking, ensuring finishers retain pristine keepsake medals for decades.

Will the sublimated neck ribbon stitching hold up when runners jump and celebrate?

A: Absolutely. Medals are joined to ribbons using industrial high-tenacity nylon thread sewn in a double-pass Box-X configuration (perimeter rectangle plus 45-degree cross seams). This connection is mechanically tested to withstand over 250 N (25.5 kgf) of vertical tensile force, easily resisting sudden runner tugs. If your event involves trail obstacles or youth divisions, contact our engineering team to incorporate EN 14682-compliant breakaway safety clasps.

How long do you retain custom medal molds for annual recurring events?

A: All hardened steel dies are assigned a permanent tool tracking code and stored in our climate-controlled warehouse for 2 full years following your most recent production run. Placing repeat orders within this 2-year window incurs a $0.00 mold fee. When your committee plans annual race dates, submit your project specifications with your previous PO number to expedite immediate scheduling.

Can we inspect physical sample medals before full mass casting begins?

A: Yes. Following digital 3D proof approval, we produce physical pre-production counter-samples within 10 to 12 calendar days. High-resolution multi-angle macro photos and video inspections are shared instantly for rapid approval, or physical sample prototypes can be expedited internationally via DHL/FedEx for committee review prior to scheduled mass production.

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